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From the leader in roll-formed goods comes the best quality screen channel on the market today. Knudson Sheet Metal offers screen channel in multiple profiles with a full line of complementary screen products—including external solid corners with sill lifts, internal aluminum corners, spring stops, pull handles, and vinyl spline systems.

Roll-Formed Thickness & Exacting Manufacturing Tolerances

• Thickness Options: Knudson Screen Channel is available in .0185″, .020″, and .024″ painted and mill finish aluminum.
• Strict Tolerance Standards: Thickness tolerance will not exceed + .0025″, - .0025″.
• Spline Channel Geometry: Uniform roll-formed groove designed for standard vinyl spline (.110″ – .150″) with superior screen tension retention.

7/16″ x 3/4″ BOX CHANNEL
7/16″ x 3/4″ Box Screen Channel
Standard Roll-Formed Aluminum

The industry-standard profile for residential double-hung, single-hung, and sliding window screens. Features cambered design for optimal cloth tension.

  • Wall Thickness: .020″ & .024″ Aluminum
  • Dimensions: 7/16″ Width x 3/4″ Depth
  • Spline Groove: Accommodates .125″–.140″ Spline
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5/16″ SLIM PROFILE
5/16″ x 3/4″ Slim Screen Channel
Low-Profile Window Screen

Reduced-thickness channel designed for tight window jamb tolerances, vinyl replacement windows, and slim sash cavities.

  • Wall Thickness: .0185″ & .020″
  • Dimensions: 5/16″ Width x 3/4″ Depth
  • Camber: Precision Bowed for Screen Tension
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FLANGED LIP CHANNEL
3/8″ x 3/4″ Lip Screen Channel
Flanged Perimeter Profile

Features an integrated exterior retention flange that conceals frame edges and prevents light and insect infiltration in window screen pockets.

  • Lip Width: 3/16″ Concealing Overhang
  • Dimensions: 3/8″ Width x 3/4″ Frame Depth
  • Finish: Mill, White, Bronze, Mill
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CORNER W/ SILL LIFT
External Solid Corner w/ Sill Lift
Injection Molded Plastic Corner

Heavy-duty solid external screen corner featuring a built-in sill lift tab. Eliminates the need for drilling or installing separate screen lift tabs.

  • Material: UV-Stabilized High Impact Polymer
  • Fitment: 7/16″ & 5/16″ Box Screen Channels
  • Feature: Integrated Ergonomic Lift Tab
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CORNER W/ PULL HANDLE
Corner w/ Spring Stop & Handle
Multi-Function Screen Corner

Integrates spring-stop channels to seat flat tension springs, coupled with an external pull handle for effortless removal and seasonal cleaning.

  • Hardware: Houses Tension Springs Securely
  • Handle: Contoured Integral Grip Handle
  • Sizes: Full Catalog Specification Sizes
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PAIR: A & B (LEFT & RIGHT)
Casement Screen Corners with Tabs
Sold in Matched Pairs (A & B)

Specialized molded casement window corners engineered with exterior/interior locking tabs for hinged and crank-out casement applications.

  • Configuration: Sold Together as Left & Right Pair
  • Flanges: Available with Inside/Outside Flange
  • Application: Wood, Vinyl & Aluminum Casements
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INTERNAL STAMPED ALUMINUM
Internal Mitered Screen Corners
Concealed 90° Stamped Aluminum

Concealed internal corners designed for 45° miter-cut screen channels. Yields a clean, uninterrupted metal exterior on all four window corners.

  • Material: Heavy-Gauge Stamped Aluminum
  • Look: Completely Hidden from View
  • Locking: Friction-Fit Staked Dimples
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SERRATED SPLINE
Serrated Vinyl Screen Spline
Hollow & Solid Core Spline

High-grade vinyl spline engineered with serrated ribs to anchor fiberglass, aluminum, and pet-resistant screen mesh firmly into channel grooves.

  • Diameters: .115″, .125″, .140″, .160″, .180″
  • Colors: Black, Gray, White UV-Resistant
  • Packaging: Bulk Spools & 100-Ft Rolls
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TENSION SPRINGS & FASTENERS
Tension Springs & Fasteners
Complete Hardware Accessories

Heat-treated stainless steel leaf springs, wire tension springs, friction hangers, and turn buttons engineered for trouble-free screen retention.

  • Components: Flat Springs, Wire Springs, Plungers
  • Corrosion: 300-Series Stainless Steel
  • Kits: Commercial & DIY Bundles Available
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Engineered for Precision & Global Availability

From our modern manufacturing facility in Wisconsin to our worldwide distribution networks, Knudson Sheet Metal supplies precision roll-formed screen channels to window manufacturers of all scales. Every piece is rolled with consistent cambering to ensure that screen fabric stays drum-tight over years of exposure.

  • Guaranteed Tolerances: Thickness held within ± .0025″ with zero twist or edge waviness.
  • Smooth In-Line Slitting & Deburring: Smooth cut edges guarantee snag-free insertion into plastic and metal corner joints.
  • High-Speed Production: Custom stock lengths available from 72″ to 192″ or pre-cut to fabrication schedules.
Request Screen Channel Catalog PDF
PRECISION ROLL-FORMED SCREEN FRAMES

Standard & Custom Architectural Finishes

Knudson Screen Channel is finished in exterior-grade baked polyester enamel designed to resist UV chalking, saltwater pitting, and weather discoloration.

High-Gloss White
AAMA 2603 spec polyester
Bronze
Deep commercial bronze match
Matte Black
Sleek contemporary finish
Mill Finish
Raw aluminum for custom fabrication
Clay / Almond
Vinyl sash color-matched
Sandstone
Warm neutral earth tone
Gray
Industrial architectural standard
Clear Anodized
Electrolytically sealed protection

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