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8504 Windsor Dr, Schofield, WI 54476
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Knudson Sheet Metal manufactures laser-welded air spacers in nine distinct profiles and a comprehensive range of widths and materials—from our proprietary Hi-Q nickel-zinc alloy to marine-grade Aluminum and high-durability Stainless Steel (SST). Engineered with tight tolerances to support seamless warm-edge thermal performance for modern insulated glass units.

Precision Engineering Tolerances

• .012″ Hi-Q Steel: Thickness tolerance ± .0005″
• .014″ Clear & Color-In™ Anodized Aluminum: Thickness tolerance ± .0015″ (Standard 1/2 hard temper)
• .016″ Corner Bending Grade: Thickness tolerance ± .0015″ (1/4 hard temper for precise 90° corner bending)

STANDARD PROFILE
Standard Air Spacer
Aluminum | SST | Hi-Q Steel

The industry workhorse profile. Designed for traditional assembly with corners, folding keys, and robotic sealant application.

  • Width Range: 3/16″ – 7/8″ (5mm – 20mm)
  • Spacer Height: .315″ (8mm)
  • Corner Bending: Available (1/4 Hard)
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RECTANGULAR PROFILE
Rectangular Air Spacer
Aluminum | SST | Hi-Q Steel

Sharp, defined rectangular design to maximize internal desiccant capacity while fitting precision IG sealant channels.

  • Width Range: 3/16″ – 27/32″ (5mm – 20mm)
  • Spacer Height: .315″ (8mm)
  • Joint Type: Folding w/ Fin & Vent
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LPD (LOW PROFILE DEEP)
LPD Air Spacer
Aluminum | SST | Hi-Q Steel

Low Profile Deep design engineered to reduce sightline visibility and boost edge thermal performance.

  • Width Range: 7/32″ – 13/16″ (5.5mm – 20mm)
  • Spacer Height: .240″ (6.10mm)
  • Sightline: Reduced Exposure
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LPX PROFILE
LPX Air Spacer
Stainless Steel | Aluminum

Expanded range width profile engineered for high-span architectural glass units and commercial facades.

  • Width Range: 5/32″ – 1.004″ (4mm – 25.5mm)
  • Spacer Height: .240″ (6.10mm)
  • Compatibility: Gas Retention Systems
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TRIMLINE PROFILE
Trimline Air Spacer
Aluminum | Hi-Q Steel

Specialized chamfered edge geometry providing optimum secondary seal bite and clean perimeter alignment.

  • Width Range: 1/4″ – 3/4″ (8mm – 19mm)
  • Spacer Height: .315″ (8mm)
  • Fitting System: Ultra-Loc BI Connectors
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250P PROFILE
250P Air Spacer
Aluminum | SST | Hi-Q Steel

Heavy-duty insulated glass profile with enhanced gas-path resistance and superior desiccant retention.

  • Width Range: 7/32″ – 13/16″ (5.5mm – 20mm)
  • Spacer Height: .315″ (8mm)
  • Gas Seal: Long Gas Path (LGP) Option
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Raw Material Specialization

Aluminum Alloys

Knudson precision-rolls aircraft and architectural grade aluminum alloys to ensure lightweight strength and aesthetic variety.

  • Zero Corrosion: Will not rust or degrade over the operational lifespan of the IG unit.
  • Anodized Options: Clear, Dark Bronze, Light Bronze, Black, and Mill Finish.
  • Cold Forming: High-temper ductility allowing 90° corner bends without cracking.

Stainless Steel (SST)

Engineered for highest-spec warm-edge thermal performance without compromising structural rigidity or longevity.

  • Thermal Superiority: Significantly lower U-value conductance compared to standard aluminum.
  • Inorganic Inertness: Non-reactive to soft coatings and structural silicone sealants.
  • Expansion Control: Matches thermal coefficient of float glass.

Hi-Q Nickel-Zinc Steel

Patented electrolytically coated nickel/zinc alloy delivering up to 10x corrosion resistance over standard galvanized coatings.

  • ASTM B117 Tested: Superior salt spray endurance.
  • Tightest Tolerances: Formed to ± .0005″ thickness tolerance.
  • Optimal Bond: Nickel flash ensures maximum adhesion for polyisobutylene (PIB).

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